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Servo Troubleshooting notes

Ed NutterEd Nutter October 4, 2018

Most noisy, jittery, or hot servos turn out to be mechanical or power issues, not mysterious failures. This short checklist lists common servo malfunctions, probable causes, and straightforward corrective actions, covering gear wear, potentiometer contamination, underpowered or overloaded servos, wiring and battery problems, and alignment faults. Keep it handy when troubleshooting hobby or small robotics servos to speed repairs and avoid further damage.


Making a connection 1

Ed NutterEd Nutter July 3, 20182 comments

Reliable electrical connections are the unsung foundation of any embedded system, yet connector selection and technique are often overlooked. This practical primer walks through common terminal styles, when to solder versus crimp, basic crimping steps and tool choices, plus simple checks and color-coding rules to help you make durable, serviceable wire connections without surprises.


Troubleshooting notes from days past, TTL, Linear

Ed NutterEd Nutter June 19, 20181 comment

Troubleshooting electronics is more about thinking than tools, yet details matter. This concise collection of technician notes condenses practical procedures and probe precautions, IC failure modes, digital logic diagnostics, and common power-supply traps. Drawn from classic guides by Frank R. Dungan and James Perozzo, it provides a methodical checklist to isolate faults faster and avoid costly mistakes when repairing embedded hardware.


Circuit Board Standoffs

Ed NutterEd Nutter February 2, 20183 comments

Can't find the exact standoff size for your PCB? This post shows how to fabricate custom standoffs from tubing or solid rod, with practical guidance on material choices, measurement, cutting, lathe facing, and drilling and tapping. The walkthrough uses brass as an accessible option, lists the correct drill size for 4-40 screws, and explains how to create chassis threads if needed.


Obsolete? Yes. Still in use? Yes. How do you use it? Ummm...

Ed NutterEd Nutter November 14, 20175 comments

Old technology refuses to die, and sometimes you must keep it running. This post looks at real-world examples from Voyager needing FORTRAN support to nuclear subs and hospitals still on Windows XP, and argues for practical preservation steps: digitize datasheets and manuals, back them up locally, document code thoroughly, and cross-train personnel. It explains why upgrades help, but why archives and training matter more for unreachable systems.


Intel 8088 - A blast from the past

Ed NutterEd Nutter March 28, 2017

The Intel 8088 is a reminder of how hands-on early microcomputer work really was. This short retrospective looks back at wire-wrapping, perfboard construction, and assembly language programming on a board built around the 8088 and its support chips. It is a fun contrast to today’s Raspberry Pi era, where far more performance comes in a sealed package you can’t build yourself.


My little runaway...

Ed NutterEd Nutter January 18, 2017

A runaway vehicle is a lot less fun when it tips, rolls, or crashes off the bench, so a simple stand can save both time and parts. In this short post, the author shows a homemade storage and work stand built from leftover wood for 1/10 scale and smaller vehicles, with an eye toward stability, portability, and easy disassembly.


It ain't heavy, it's my robot...

Ed NutterEd Nutter January 3, 2017

For anyone building a man-portable unmanned ground vehicle this post collects practical design constraints and mission trade-offs engineers actually face. It summarizes weight and cost classes, locomotion options from throwables to wheeled skid-steers, sensor and camera requirements, power and battery strategies, communications range, and field-repair issues. Use it as a checklist to match platform choices to intended tasks and environments.


Unmanned Ground Vehicles - Design Considerations for Snow and Cold Environments

Ed NutterEd Nutter December 27, 2016

Winter conditions expose UGV weaknesses: snow, ice and extreme cold change traction, sensor performance, batteries and lubrication. This post walks through snow mechanics, ground-pressure tradeoffs for wheels versus tracks, and practical mitigations like heaters, insulation, sensor covers and low-temperature lubricants. If you design autonomous ground systems for cold climates, these engineering checks and referenced studies will help you avoid mission-ending failures.


Choosing a Microcontroller for Your Vehicle

Ed NutterEd Nutter June 7, 20161 comment

Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.


Basic hand tools for electronics assembly

Ed NutterEd Nutter November 20, 20153 comments

Though the software tools vary with different microcontrollers, many hardware tools are the same.


Choosing a Microcontroller for Your Vehicle

Ed NutterEd Nutter June 7, 20161 comment

Picking the right microcontroller can make or break an autonomous vehicle project, and this post gives a practical checklist to help. It walks through voltage and power needs, memory and IO planning, cost and availability tradeoffs, and when to step up from an 8-bit MCU to a 32-bit controller or single-board computer. Real-world board examples illustrate the choices.


Troubleshooting notes from days past, TTL, Linear

Ed NutterEd Nutter June 19, 20181 comment

Troubleshooting electronics is more about thinking than tools, yet details matter. This concise collection of technician notes condenses practical procedures and probe precautions, IC failure modes, digital logic diagnostics, and common power-supply traps. Drawn from classic guides by Frank R. Dungan and James Perozzo, it provides a methodical checklist to isolate faults faster and avoid costly mistakes when repairing embedded hardware.


Intel 8088 - A blast from the past

Ed NutterEd Nutter March 28, 2017

The Intel 8088 is a reminder of how hands-on early microcomputer work really was. This short retrospective looks back at wire-wrapping, perfboard construction, and assembly language programming on a board built around the 8088 and its support chips. It is a fun contrast to today’s Raspberry Pi era, where far more performance comes in a sealed package you can’t build yourself.


Steering an autonomous vehicle - two basic ways

Ed NutterEd Nutter January 15, 2016

Choosing how a small autonomous vehicle turns changes its mechanics, controls and navigation. This post compares Ackerman steering, which uses pivoting front wheels for energy-efficient, low-slip driving suited to encoder-based dead-reckoning, with skid-steering, which relies on differential wheel speeds for simple zero-turn maneuvers but introduces tire slip and odometry challenges. Read to weigh stability, mechanical complexity and suitability for tight spaces.


Basic Sensors for an Autonomous Vehicle

Ed NutterEd Nutter March 27, 2016

A compact primer on inexpensive sensors you can use to help a small autonomous vehicle sense its surroundings. The post walks through line follower modules, several switch types for bumpers, ultrasonic PING sensors and passive infrared units, with practical notes on mounting and common pitfalls like reversed pins and unreliable returns on rough surfaces.


Making a connection 1

Ed NutterEd Nutter July 3, 20182 comments

Reliable electrical connections are the unsung foundation of any embedded system, yet connector selection and technique are often overlooked. This practical primer walks through common terminal styles, when to solder versus crimp, basic crimping steps and tool choices, plus simple checks and color-coding rules to help you make durable, serviceable wire connections without surprises.


Circuit Board Standoffs

Ed NutterEd Nutter February 2, 20183 comments

Can't find the exact standoff size for your PCB? This post shows how to fabricate custom standoffs from tubing or solid rod, with practical guidance on material choices, measurement, cutting, lathe facing, and drilling and tapping. The walkthrough uses brass as an accessible option, lists the correct drill size for 4-40 screws, and explains how to create chassis threads if needed.


Obsolete? Yes. Still in use? Yes. How do you use it? Ummm...

Ed NutterEd Nutter November 14, 20175 comments

Old technology refuses to die, and sometimes you must keep it running. This post looks at real-world examples from Voyager needing FORTRAN support to nuclear subs and hospitals still on Windows XP, and argues for practical preservation steps: digitize datasheets and manuals, back them up locally, document code thoroughly, and cross-train personnel. It explains why upgrades help, but why archives and training matter more for unreachable systems.


Mounting plate for Arduino

Ed NutterEd Nutter November 30, 2015

While having a breadboard with your microcontroller is necessary, it is very cumbersome if the two aren't fastened together somehow. You can buy mounting plates, but I choose to make one.


The 2026 Embedded Online Conference